As one of the Northeast’s leading manufacturers of springs, at Plymouth Spring Company, Inc., we have been working with wire since 1959. Our custom wire forms and precision pin manufacturing services highlight our ability to provide high-quality, cost effective solutions for customers across a broad range of industries. We have provided wire forms and precision pins for applications from aerospace, automotive and electronics to mining, plumbing, and the power distribution industries.

Being able to provide products and services to such a wide range of industries and applications requires the ability to deliver flexibility in more than just the type of products that we can manufacture. We also offer process flexibility; the diversity and the sheer number of systems we operate enable us to deliver to the most demanding production schedule and to an array of highly stringent industry standards. This includes meeting standards set by ANSI, ASME, ASTM, DFARS, ISO, various MIL-Spec, and many more.

wire form manufacturing
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The needs of such a broad customer base vary widely; to support such diversity, we can work with an equally diverse range of materials. These encompass various steels and steel alloys to aluminum, brass bronze, stainless steel, and much more. Our facility is geared for volume runs of 5,000 to 500,000; lead times vary by requirements, but typically run between 3 and 4 weeks.

Our years of experience have taught us that to be successful in today’s world, just being on time is not good enough. To be of superior value, the needs of the supply chain and logistical concerns must also be satisfied. To support these ever changing needs, our value added inventory management offerings include the setting up of Kanbans and JIT deliveries.

As a whole, our organization adheres to the tenants and methodologies of lean manufacturing, which are supported by a robust quality program and our ISO 9001:2008 certification. The combination of process diversity, schedule flexibility, and the efficiency of a world class quality program have brought us a large number of repeat customers. To learn more about the value and advantages of partnering with Plymouth spring, contact us directly.

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View Example Wire Forms  Manufacturing Projects

Manufacturing of Oil Tempered Wire Forms


Wire Forms Manufacturing Capabilities:

Fabrication Processes

Bending
CNC Controlled Machinery
Coining
Cutting
Fourslide
Notching
Piercing
Pin Rolling
Straightening

Materials Used

Alloy Steel
Aluminum
Beryllium Copper
Brass
Bronze
Chrome Silicon
Chrome Vanadium
Hastelloy
Heat Drawn
Inconel
Monel
Music Wire
Nickel 205
Oil-Tempered
Phosphor Bronze
Stainless Steel

Available Finishes

Anodizing
Black Oxide
Cadmium
Cleaned & Oiled.
Electropolish
Gold
Nickel
Painting
Phosphate
Powder Coated
Shot Peening
Silver
Zinc

Wire Diameter

Min (Precision Pins)
.012 in
.3048 mm
Max (Precision Pins)
.095 in
2.413 mm

Wire Length

Min (Precision Pins)
.125 in
3.175 mm
Max (Precision Pins)
1.5 in
38.1 mm

Flat Stock Thickness

Max
.090 in
2.286 mm

Product Tolerance (+/-)

±.005 to .010 in

Production Volume

Min
5,000 to 10,000 units
Max
500,000 units

Short Run
Long Run
Mid Volume

Typical Lead Time

3 to 4 Weeks
Just In Time (J.I.T.) Deliveries
Kanban

Industries Served

Aerospace/Aviation
Automotive
Construction
Consumer Product
Electrical
Electronics
Food Processing
Marine
Mining
Pharmaceutical
Plumbing
Pneumatics
Power Distribution
Security
Sporting Goods

Intended Applications

Appliances
Battery Contacts
Clips
Lighting Fixtures
Electrical & Mechanical Pins
Power Distribution Switches
Power Tools
Shades and Blinds


We Manufacture Springs for a Very Large Range of Applications Please Inquire for Yours

Industry Standards Met

ANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
DFARS (Compliant)
ISO (International Organization for Standardization) 9001:2008 Certified
Mil-Spec (Military Specifications)
PPAP (Production Part Approval Process)
RoHS (Restriction Of Hazardous Substances (Compliant))
REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals)
SAE (Society of Automotive Engineers)

File Formats Accepted

CADKEY
BMP (Bit Mapped Graphics)
GIF (Graphics Interchange Format)
JPG or JEPG (Joint Photographic Experts Group)
PDF (Portable Document Format)
TIFF (Tagged Image File Format)

 
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